Prodways equipment to 3D print up to a million dental aligners for each 12 months in ‘largest at any time project’


French engineering agency Groupe Gorgé’s 3D printing subsidiary Prodways has been awarded a contract to supply a ‘major industrial task,’ that will see its devices used to produce up to a million dental aligners for every 12 months. 

As aspect of an initiative by a ‘world-leading health care and dental distributor,’ Prodways’ has been contracted to ship 8 MOVINGLight 3D printers and its related products to various sites across the U.S. In excess of the up coming 18 months, this set up base could at some point improve to as several as twenty devices, supplying the organization with its biggest undertaking to day, and a recurring supply of profits for several years to come. 

Prodways has gained an original order for 8 ProMaker LD20 3D printers, but this quantity could rise to a whole of 20. Impression by way of Prodways.

Prodways’ 2021 income boom 

Initially named ‘Phidias Systems,’ Prodways was acquired and renamed by Groupe Gorgé in 2013, as a means of bringing 3D printing pioneer André-Luc Allanic’s MOVINGLight technologies to sector. Like other DLP programs, MOVINGLight equipment use significant-run LEDs to photopolymerize resins into areas, but in dental in individual, they’re stated to be able of obtaining high-throughput outcomes.

In excess of the final calendar year or so, the agency has continued to build on MOVINGLight’s mass-output abilities, incorporating equally 3D Tremendous-Resolution algorithms and Oqton program compatibility to its machines. These updates look to have pushed consumer demand, as Prodways was the fastest-increasing section of Groupe Gorgé in Q3, even though this was also thanks to a components deal with the Straumann Group

Next the latest professional accomplishment of its subsidiary, Groupe Gorgé suggests that it has no intention of providing it, in spite of unveiling new options to simplify its corporate construction in October 2021. Alternatively of divesting Prodways, as the organization has done with other areas of its non-autonomous robotics-associated portfolio, it has hatched a approach to ‘deconsolidate’ it, by distributing quite a few of its shares to shareholders. 

In get to attain this, Groupe Gorgé intends to convene a combined typical assembly of shareholders on December 14 2021, where it will suggest an outstanding distribution in form in which a few Prodways shares will be issued for just about every two of its possess. If agreed, the move would see this distribution in type of Prodways shares paid on December 22 2021, with Groupe Gorgé retaining all around 5.9% of the money.

Raphaël Gorgé, Executive Chairman Prodways Group and Chairman and CEO of Groupe Gorgé. Photo via Groupe Gorgé
Raphaël Gorgé, CEO of Groupe Gorgé, mentioned in Oct that it has no intention of marketing Prodways. Picture through Groupe Gorgé.

A ‘multi-million dollar’ dental venture 

As element of the first settlement signed with its unnamed consumer, Prodways is set to ship 4 of its eight-solid machine order to the U.S. by December 31 2021, with the rest envisioned to be sent in Q1 2022. Every single of these 3D printers will be MOVINGLight LD20s, the larger-finish systems in the company’s dental assortment, which are capable of mass-generating aligners at a amount of up to fifty units for every hour. 

That includes dual-385nm wavelength projectors and a customizable create system, Prodways states that its ProMaker LD20 Versions and LD20 In addition devices supply buyers both “industrial productivity” and overall flexibility, therefore in practise, it believes they also have applications beyond transparent aligners, in the manufacturing of grasp products, drill guides and castable patterns. 

Together with this shipment of LD20 systems, Prodways is established to offer its customer with the newly-launched PLASTCure Complete Aligner content. Designed especially to handle orthodontic modelling programs, the liquid resin will be in substantial-desire through the task, and if Prodways’ purchaser reaches its lofty manufacturing ambitions, it’s envisioned to need up to 30 tons of the polymer each individual calendar year. 

Describing the deal as a “major industrial achievement,” Prodways provides that it has scope for “further progress phases” as nicely, giving it with long run profits alternatives, when far more broadly, it sees the offer as a way of “reinforcing its place as a leading participant in orthodontic 3D printing,” and helping to further the digitization of tooth realignment remedies. 

A batch of Prodways 3D printed dental aligners.
Prodways is one particular of various 3D printing firms now working in the dental place. Graphic by means of Prodways.

3D printing’s dental drive 

Even though Prodways proceeds to carve out its individual share of the dental 3D printing market, it’s much from the only device producer operating in the sector. In September 2021, Formlabs introduced a raft of updates to its portfolio, which includes the dental validation of its Fuse 1 SLS 3D printer and reformulation of its Design Resin. 

Materialise, meanwhile, has launched a new quick-to-use Dental Module for its Magics application, that is specifically built to assistance streamline and scale the orthodontic 3D printing workflow. The increase-on facilitates computerized print preparing in just various popular dental apps, these kinds of as the production of crowns, bridges, and partial bases.

On the material entrance, Liqcreate also unveiled two orthodontic-oriented resins in June 2021 with Dental Model Pro Grey and Dental Product Pro Beige. Created together with dental gurus, the SLA and DLP-compatible resources aspect extremely-reduced shrinkage and a matte finish, earning them ideal for manufacturing extremely-thorough styles.

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Highlighted graphic exhibits a batch of Prodways 3D printed dental aligners. Image through Prodways.

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